Product Overview

Yinuo New Material Technology (Heze) Co., Ltd. offers a high-performance release agent specifically formulated for metal forging applications. Available in both graphite-based and graphite-free formulations, our water-based release agents deliver superior lubricity, exceptional high-temperature stability, and outstanding release performance for hot, warm, and precision forging operations.

Engineered to meet the demanding requirements of modern forging processes—including drop forging, closed-die forging, upsetting, and extrusion—our release agents effectively prevent adhesion between the workpiece and die surface, ensure smooth part ejection, significantly extend tool life, and improve forging quality.

Key Features & Benefits

Superior Lubrication & Release Performance
Our advanced formulations—whether graphite-based dispersions with finely milled graphite particles or synthetic graphite-free lubricants—provide exceptional lubricity and release characteristics-. They effectively prevent galling, soldering, seizing, and scoring between the workpiece and the die, minimizing forging defects and ensuring clean, high-quality finished parts.

High-Temperature Stability
Engineered to withstand extreme forging temperatures, our release agents maintain excellent performance under intense thermal stress. Graphite-based variants perform reliably at working temperatures up to 1,280°C–1,500°C, while our advanced synthetic formulations deliver outstanding lubrication at elevated temperatures without generating smoke or harmful fumes.

Extended Tool Life & Reduced Downtime
By forming a durable, tenacious protective film on the die surface, our release agents significantly reduce tool wear, prevent blockages, and minimize sticking. This extends die service life, reduces maintenance frequency, and minimizes production downtime—delivering substantial cost savings over time.

Clean Operation & Environmental Compliance
Our water-based release agents are non-flammable, low-odor, and contain no hazardous substances-. Graphite-free variants produce no smoke or ammonia emissions even at high temperatures, keeping spraying equipment clean and eliminating cumbersome cleaning procedures. All formulations comply with international environmental standards, creating a safer, cleaner working environment for operators.

Excellent Surface Finish & Post-Processing Compatibility
Forgings produced with our release agents feature clean, uniform surfaces with no residue, staining, or discoloration. The superior finish quality enhances the aesthetic appearance of finished parts and facilitates subsequent surface treatment processes including painting, coating, and heat treatment.

Flexible Formulations – Graphite & Graphite-Free Options
We offer both graphite-based and graphite-free release agents to suit diverse forging requirements-. Graphite-based variants provide exceptional high-temperature lubrication for demanding applications, while our graphite-free synthetic formulations are ideal for applications where graphite residue is undesirable or where cleaner operation is required.

High Dilution Ratio & Cost Efficiency
Supplied as concentrated formulations, our release agents offer excellent dilution ratios—typically 1:10 to 1:20 with water for graphite-based products, and even higher for synthetic variants. This significantly reduces consumption costs while maintaining superior performance, lowering overall production expenses.

Excellent Dispersion Stability
Our release agents feature outstanding dispersion stability, keeping graphite particles (where applicable) uniformly suspended to prevent separation or settling. This ensures consistent application performance and reliable results across prolonged production cycles.

Applications

Our metal forging release agents are widely used across various forging processes and industries, including:

Forging Processes:

• Hot forging and warm forging

• Closed-die forging and drop forging

• Precision forging

• Upsetting and extrusion

• Roll forging and gear precision forging

• Hammer forging and press forging

Metal Types:

• Steel and alloy steels

• Aluminum and aluminum alloys

• Copper, brass, and bronze

• Non-ferrous metals and superalloys

• Titanium and specialty alloys

Industries:

• Automotive components (crankshafts, CV joints, gears, wheel hubs, connecting rods)

• Aerospace components

• Industrial machinery parts

• Heavy equipment and construction machinery

• Fasteners and hardware

Usage Instructions

1. Dilution: Stir or shake the concentrate thoroughly before use. Dilute with clean water at the recommended ratio (typically 1:10 to 1:20 for graphite-based products; adjust based on part complexity and forging conditions).

2. Application: Apply uniformly to the die surface using automatic or manual spray systems, or by brushing for simpler applications. Pre-heat dies to the recommended temperature (typically 200–250°C for optimal adhesion).

3. Coverage: Ensure complete, uniform coverage before each forging cycle.

4. Storage: Store in a tightly sealed container at normal temperatures, avoiding extreme heat or cold.

Customization

Yinuo New Material offers tailored formulation services to meet specific customer process requirements. Whether you need adjustments for particular alloy types, forging methods (hammer vs. press), part geometries, or production conditions, our R&D team can develop a customized solution optimized for your unique forging operations.